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What Goes Behind Crafting Some of the World’s Most Challenging Curved Brickwork

Custom Clad, VIC and QLD–based cladding specialist, supplied and installed the complex curved brick façade at 17 Bennetts Lane.

Custom Clad

Rising 20 storeys above the narrow rhythm of Melbourne’s CBD, 17 Bennetts Lane demonstrates what is possible when technical façade engineering and vision align. At street level, this ambition is expressed through a highly intricate curved brick façade, where horizontal and vertical curves intersect to form a seamless, sculptural surface.

Curving brickwork in a single direction is already complex. At 17 Bennetts Lane, the challenge was amplified by the need to curve across both horizontal and vertical planes simultaneously. Every deviation, no matter how small, had the potential to compound across the façade. This combination of geometry and material behaviour is rarely attempted, not because it cannot be imagined, but because controlling it in practice demands an exceptional level of planning and expertise.

It was within these constraints that Custom Clad’s end-to-end cladding approach became critical. by bringing design, manufacture, supply and installation together as a single, coordinated process.

As part of this integrated scope, Custom Clad supplied a complete lightweight wall cavity system combining steel framing, non-combustible insulation, breathable sarking, and metal battens. The brick slip cladding extended across both the internal and external faces of the front entry, reinforcing the continuity of the curved form. Custom Clad also installed vertical feature cladding made from recycled Oregon timber salvaged from the demolition of the original structure on the site.

“This project began long before fabrication, with a fully modelled 3D steel framework developed by the team at Hacer Group”, said Michael Slowey, Director of Custom Clad. “The 3D model allowed our team to visualise every curve and detail of the building well in advance. Both the primary steel frame and the brick façade sub-frame were fabricated directly from this model, ensuring every line aligned with the intended architectural vision.”

From the 3D model, Custom Clad manufactured precise jigs for accurate setout on site for the specialised curved light gauge steel framing. These jigs ensured consistency across all curved sections, allowing the framing to form perfectly around the intricate window and wall shapes.

Every steel frame was manufactured in Custom Clad’s Hallam facility and delivered to site ready for installation, sorted and labelled for efficient assembly. Managing the logistics of delivery and coordination was crucial given the site tight access in the CBD.

Custom Clad’s ability to manufacture in-house and supply complete system helped reduce downtime on site and maintained consistent quality across every stage of the project. Working closely with Nubrik, Custom Clad ensured that the variations in natural clay pressed materials were managed carefully so that the finished façade achieved both structural and visual harmony.

During installation, multiple cladding installers worked simultaneously to erect the steel framing and lay the brick slips precisely according to detailed shop drawings.

Brickwork was installed progressively before mortar was applied, allowing the curvature to be refined and checked throughout the process. Particular care was taken to ensure brick and mortar colours aligned with adjacent façades and neighbouring buildings, reinforcing visual continuity at street level.

“It has been incredibly fulfilling to push the limits of cladding innovation again with Hacer Group, setting a new standard for what can be achieved with modern construction tools, exact setout and a collaborative approach”, said Slowey.
The finished result appears calm and effortless, a seamless curved brick façade that conceals months of planning, coordination and technical discipline.

At 17 Bennetts Lane, complexity has not been eliminated, but resolved, demonstrating how careful modelling, material understanding and craftsmanship can bring ambitious architectural forms to life with precision and elegance.

Custom Clad logo

For more information contact Custom Clad, phone 03 9791 2904, email info@customclad.com.au, website www.customclad.com.au

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Delivering External Cladding Under Restricted Access

Delko coordinated external cladding delivery at 88 Leveson, managing access, weather, and sequencing during a high-risk construction phase.

Delko

As urban residential projects continue to tighten access and sequencing windows, external cladding scopes are increasingly required to absorb risk rather than pass it on.

With a combined 50 years of industry experience, Delko, a partnership between Adrian De Amicis and Lee Delcus, formed a model with a multitude of services to ensure the right level of quality and production in a demanding environment

At 88 Leveson, Delko’s approach demonstrates how disciplined co-ordination and site-level decision-making can stabilise delivery during one of the most exposed phases of construction.

Delko’s works included the installation of polystyrene panels, Hebel cladding, full rendering, external membrane paint systems and detailed caulking, a package that formed a critical part of the building’s visual and weatherproof performance.

Restricted site access defined the early challenges of the project. “Without lifts or Alimaks, all materials had to be handled manually. That naturally slowed efficiency, but our appointed trades navigated through it with professionalism and a strong commitment to meeting the builder’s timeframes,” General Manager Adrian De Amicis said. At peak delivery, Delko co-ordinated up to 20 active contractors onsite.

Weather, access equipment hire costs and sequencing pressures further complicated delivery. To maintain programme momentum, Delko implemented overtime and weekend work as needed. “While weather did affect us at times, we found ways to navigate through it,” Adrian said. “Access equipment on hire meant we had to install, render, paint and caulk without hesitation.”

“With constant communication and on-site coordination, we completed our scope without creating delays for following trades. I’m proud of the efforts of every contractor who contributed to delivering a product we all stand behind,” Adrian says. “At Delko, we aim to execute with trust and provide a hassle-free service.”

“Developing sound relationships with both Daniel Perna and David Grady gave us clear visibility of timelines and allowed us to plan each stage with confidence,” Adrian said. “A massive thank you to David Grady for maintaining a steady and safe working environment throughout.”

For more information contact Delko Pty Ltd, phone 0401 330 642, email adrian@delko.net.au

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Bringing Architectural Vision to Life at the New Gosford Library

J.R Prime Group delivered precise interior and exterior linings for Gosford Library, enhancing its distinctive architectural identity.

J.R. Prime

J.R Prime Group has played a vital role in shaping the architectural identity of the new Gosford Regional Library, proudly delivering the majority of the interior and exterior linings for the landmark civic project.

“Our scope included partition walls, feature walls and ceilings, and external fibre cement panels,” said Anthony Sun, Project Manager at J.R Prime. “Most of the linings, both inside and out, were completed by our team.”

The striking library design presented its fair share of construction challenges, including a distinctive zigzag façade on the building’s northern side.

“Setting the zigzags was the biggest issue at the start,” Anthony explained. “It took us a couple of weeks to get it right and aligned precisely with the architectural drawings. We worked closely with the architect and suppliers on shop drawings and procurement to meet the short programme.”

“Every two weeks we had a meeting with North to confirm tasks and timelines. We also met weekly with the project manager and site manager to ensure we had enough manpower,” said Anthony. “We even worked with the builder and client to secure early payments to suppliers to keep things moving.”

On the sustainability and accessibility front, J.R Prime delivered all work to meet the architect’s specifications. “We’re confident the finishes meet the highest standards,” Anthony explained.

As a local business and the largest contractor on the project, J.R Prime sees the Gosford Library as a defining moment. “It means a lot to us. We’ve demonstrated our full capability, in both management and quality. After this, we can confidently say we’re ready for any library project,” said Anthony. “It’s also a step forward in our commitment to contributing to our community.”

For more information contact J.R Prime Pty Ltd, Unit 7, 24 John Hooker St Islington, NSW 2296, phone 0420 419 788, email Anthony@jrprimegroup.com, website www.jrprimegroup.com

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Crafting Architectural Character With Quality Cladding

East Group Interiors delivered high-quality cladding and internal linings, bringing bold architectural vision to life.

East Coast Interiors

When TOGA Group set out to deliver the ambitious MADE Marrickville project, they knew it would require trusted trade professionals capable of delivering both style and substance.

One of those key collaborators was East Group Interiors, a Sydney-based gyprock and cladding specialist that brought exceptional craftsmanship and dedication to the table.

Founded in 2021 by William Liu—following nearly a decade at the helm of East Group Construction—East Group Interiors has quickly earned a reputation for high-quality internal and external lining and cladding works. “We specialise in gyprock works, focusing on both internal and external applications,” said Operations Director Steven Zou.

Their scope at MADE Marrickville was extensive, covering internal plasterboard walls and ceilings, Alpha Panel concrete partition lining, and external Alpha Panel cladding. The striking green aluminium feature blades that wrap the building façade are a standout on the project.

“It’s a perfect combination,” says Steven. “We were honoured that TOGA trusted us with both cladding packages—and we didn’t disappoint.”

The project wasn’t without its challenges. “The programme was extremely tight, but we brought in experienced workers and maintained a high standard,” Steven explains. “Even over Christmas, we only took one week off. William and I always believe in under-promising and over-delivering.”

Perhaps most rewarding was seeing the architect’s industrial vision come to life. “At first, we questioned using Alpha Panel as cladding—it’s a raw material, not a finished one. But once we understood the design intent, we focused intensely on quality. Now, the façade looks fantastic.”

Steven credits their success to a values-led approach. “Honesty, integrity, and transparency—that’s how we run our business. That’s how we keep delivering for our customers.”

For more information contact East Group Interiors, C8/101 Rookwood Road, Yagoona NSW 2199, phone 02 9708 3972, mobile (Steven) 0411 704 796, email estimating@eginteriors.com.au, website www.eginteriors.com.au

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Cladding Engineering: Delivering Thermal Performance & Architectural Precision

CCYE delivered expert internal linings and external cladding for Alba, ensuring precision, performance, and durability.

Cathay Chung Yue Estate (CCYE)

Cathay Chung Yue Estate (CCYE), a renowned façade company, played a key role in the Alba at Square, delivering lightweight internal lining and external cladding solutions as part of Westbourne Constructions’ broader vision for this sophisticated residential development.

With over two decades of industry experience, CCYE brought its extensive knowledge in both internal and external fit-outs to this project, ensuring seamless execution across complex building systems.

“We were engaged to complete the lightweight wall partitions and the full external cladding system,” said Johnny Meng, Project Manager at CCYE. “Our team focused on precision installation to match the architectural detailing and ensure durability across all five towers.”

Located within the transformative Green Square Town Centre— a precinct anticipated to house over 50,000 residents by 2030— the Alba development demanded a meticulous balance of form and function. CCYE’s scope included installing gyprock, Hebel panels, and multiple façade systems that aligned with the project’s high standards in sustainability and aesthetics.

“Our role was critical in helping Westbourne meet the architectural and thermal performance targets,” Johnny explained. “We handled variable designs and evolving site conditions while maintaining quality and timeline expectations.”

Despite a tight construction schedule and intermittent design changes, CCYE mobilised up to 85 personnel at peak to ensure project continuity and consistency. “We faced changes in construction drawings throughout the build, but our team adapted quickly and upheld the high-quality standards required by both Westbourne and the project stakeholders,” added Johnny.

CCYE’s contribution to the Alba showcases the company’s reliability and adaptability in large-scale, high-density developments. With a newly established cladding manufacturing facility and an expanding portfolio that spans residential, education, aged care, and commercial sectors, CCYE continues to position itself as a leader in streamlined, cost-efficient, and high-performance construction solutions.

For more information contact CCYE, Unit 2, 23 Leeds Street, Rhodes NSW 2138, phone 02 9682 6888, email info@ccye.com.au, website www.ccye.com.au

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